Can a Battery Torque Wrench Be Repaired?
When a trusty battery torque wrench starts to malfunction, you might wonder if you can have it repaired and, if so, whether it’s worth it. The answer isn’t always straightforward, as it depends on the type of torque wrench, the nature of the problem, and the availability of repair services. Below, we consider the possibilities of torque wrench repair, focusing on battery-powered models, and provide guidance on when to repair, recalibrate, or replace your tool.
Understanding Battery Torque Wrenches
Battery torque wrenches, such as the RAD B-RAD SELECT Series, are designed to apply accurate torque while tightening fasteners. These tools combine the convenience of cordless operation with absolute precision. They feature a gearbox driven head, allowing you to input the desired torque setting and tighten bolts or nuts until the wrench backs off automatically, releasing the tension in the reaction arm once your torque sequence is done.
Common Issues with Battery Torque Wrenches
Battery torque wrenches can experience issues over time despite their durability and reliability. Some common problems include:
- Inaccurate torque readings – If the wrench no longer provides accurate torque settings, it may need to be re-calibrated or repaired.
- Gearbox failure – A failure in the gearbox can be cause by an unexpected premature faiulre in a gear or bearing or can be misaligned if used improperly with bad reaction points.
- Battery issues – Problems with the battery or charging system can render the tool inoperable.
- Electronic component failure – Faults in electronic components, such as the display or control board, can affect the wrench’s performance.
Can a Battery Torque Wrench Be Repaired?
The answer to this question depends on several factors:
Warranty Coverage
If your battery torque wrench is still under warranty, the manufacturer or distributor may offer repair services free of charge. Always check the warranty terms and conditions before attempting any repairs yourself, as doing so could void the warranty.
Nature of the Problem
Some issues, such as minor calibration or a faulty battery, can be quickly addressed without extensive repairs. However, more severe problems, such as damage to the gearbox mechanism or electronic components, may require specialized repair services.
Availability of Repair Services and Parts
Not all service centers are created equal. In some cases, you may need to seek out a certified repair center or a specialist torque wrench calibration laboratory. The availability of repair parts, such as rebuild kits or replacement electronic components, can also impact the feasibility & time of repairs on certain models.
When to Repair, Recalibrate, or Replace Your Battery Torque Wrench
Consider the following factors when deciding whether to repair, recalibrate, or replace your battery torque wrench:
Cost
When the tool first seems to have problems, please stop use of the tool immediately as continued use might increase the damage to the tool if it is a gearbox related issue. Often repairs are a much wiser option than purchasing a new tool. The caveat here is when there is massive gear box damage and the entire housing and gearbox needs to be replaced, at this point it might be more feasible to purchase a new tool as opposed to proceed with a costly repair.
Age and Condition
If your wrench is relatively new and in good overall condition you should only require annual calibrations. The proper use of reaction points will be a big determining factor in maintaining the quality of the tool.
Calibration
You will only need to have an annual calibration performed on your tool to meet industry standards, this will only vary if your facility requires shorter intervals between calibrations periods for increased acountability.
How to Repair a Battery Torque Wrench
If you decide to pursue repairs, follow these steps:
- Contact the manufacturer or distributor to inquire about repair services and warranty coverage.
- Provide the repair center with detailed information about your wrench, including the model number, serial number, and a description of the problem.
- Follow the repair center’s instructions for shipping your wrench and receiving a repair estimate.
- Once the repairs are complete, your wrench sould be returned with OEM parts & calibrated to the tools proper working range.
Preventive Maintenance for Battery Torque Wrenches
To minimize the need for repairs and extend the life of your battery torque wrench, follow these preventive maintenance tips:
- Store your wrench in a clean, dry place when not in use.
- Regularly inspect the wrench for signs of wear, damage, or loose components.
- Clean the wrench after each use, paying particular attention that there is no debris or blockage in the air vents.
- Avoid reaction on the “leg of the reaction arm”, reaction force should always be applied squarely onto the foot of the reaction arm to maintain tool health.
- Schedule regular calibration checks to ensure your wrench maintains its precision and reliability.
Calibrate Success with a Top-Shelf Battery Torque Wrench
So, can a battery torque wrench be repaired? Yes. However, the feasibility of repairs depends on factors such as warranty coverage, the nature of the problem, and the availability of repair services and parts. When deciding whether to repair, recalibrate, or replace your wrench, consider the cost, the tool’s age and condition, and how frequently you use it.
By understanding the common issues that can affect battery torque wrenches and following preventive maintenance best practices, you can minimize the need for repairs and ensure your tool remains a reliable and precise asset in your workshop or on the job site.
ALLTORC: Professional Repair and Calibration Services
At ALLTORC, we advocate preventative maintenance, including regular tool inspections and repairs. We provide repair and calibration services for all torque wrenches, including battery, electric, hydraulic, and pneumatic. Please visit our website or contact our knowledgeable customer support team today for more information.v
